Promotional Carpets and Mats

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Carpets and Mats

Basics

  • Promotional carpets are normally printed on a 2,200 mm wide COLARIS or CHROMOJET800.PROCESS COLOR printer
  • Velour and heat-set type tuft constructions out of Polyamide are used as basic cloth
  • A non-woven primary backing is recommended as secondary backing, offering easy cutting and giving stability
  • The carpet is normally backed using a dark, high-density gel foam

Printing Technology

CHROMOJET800 - ZIMMER AUSTRIA

CHROMOJET.PRINTER

| 76 dpi process color printing using 14 basic colors
 

  • Offers good penetration, especially in combination with SUPRAPRESS penetration system; also suitable for high-pile products
  • Special dyes may be used
  • Up to 2 colors may be filled with pre-mixed spot colors

 

Colaris4 - DX 004_s.jpg

COLARIS.CARPET PRINTER

| Inkjet printing
 

COLARIS is the most flexible and efficient solution for the promotional carpet and mat industries

  • High productivity of up to 5 m/min with 2,000 mm printing width
  • 4 basic colors (CMYK) can generate unlimited numbers of shades and colors
  • Ready-for-use inks - no color kitchen required
  • Good penetration up to a pile weight up to 1,000 g/m2

Printing Process

Printing Process ChromoJET

CHROMOJET printing on Polyamide (Nylon) and cationic dyeable Polyester carpets

  • Carpet preparation with unrolling, pre-steaming or pre-washing, guiding
  • Design printing with CHROMOJET
  • Steaming for about 5 - 8 minutes
  • Washing and vacuum extraction
  • Application of stain-blocker, followed by optional steaming and washing
  • Drying (double-impingement dryer or flow-through dryer)
  • Accumulator, winder

 

Printing Process Colaris

COLARIS printing on Polyamide (Nylon) and cationic dyeable Polyester carpets

  • Carpet preparation with unrolling, pre-steaming or pre-washing, guiding
  • Digital pre-coating with CHROMOJET
  • Design printing with COLARIS
  • Penetration enhancement with SUPRAPRESS
  • Steaming for about 5 - 8 minutes
  • Washing and vacuum extraction
  • Application of stain-blocker, followed by optional steaming and washing
  • Drying (double-impingement dryer or flow-through dryer)
  • Accumulator, winder

 

Printing Process ChromoJET

CHROMOJET printing on Polyester carpets with tufted on nonwoven Polyester primary backing

  • Carpet preparation with unrolling, pre-steaming or pre-washing, guiding
  • Design printing with CHROMOJET, with minimum pick-up
  • Penetration enhancement with SUPRAPRESS
  • Drying at 130°C / 266°F
  • Heat-fixation in a stenter for about 2 minutes at 180°C / 356°F
  • Reductive washing and vacuum extraction
  • Drying
  • Accumulator, winder
Printing Process Colaris

COLARIS printing on Polyester carpets with tufted on nonwoven Polyester primary backing

  • Carpet preparation with unrolling, pre-steaming or pre-washing, guiding
  • Digital pre-coating with CHROMOJET
  • Design printing with COLARIS
  • Penetration enhancement with SUPRAPRESS
  • Drying at 130°C / 266°F
  • Heat-fixation in a stenter for about 2 minutes at 180°C / 356°F
  • Reductive washing and vacuum extraction
  • Drying
  • Accumulator, winder

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